FWPSAW2206
De-stack seasoning racks


Application

This unit of competency describes the outcomes required to assess and control dried boards, separate them from seasoning racks, and monitor their use and supply for the timber dressing process. Work is completed in a forest products factory setting.

The unit applies to Sawmill Worker, Production Worker, Kiln Worker.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for de-stacking

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective and other equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.3 Identify type and quantity of boards for de-stacking and plan de-stacking process in line with work order.

2. De-stack racks

2.1 Assess boards visually for type, size and quality.

2.2 Measure moisture content of boards and approve for de-stacking.

2.3 Load racks onto separation equipment in line with organisational safety procedures.

2.4 Separate and load boards onto conveyor systems.

2.5 Remove bearers, spacing stick and other protective timber from boards and store for return to stacking area.

2.6 Reject and dispose of sub-standard materials in line with environmental protection practices.

2.7 Keep de-stacking area clear of timber scraps and dispose of these in line with environmental protection practices.

3. Monitor board usage and maintain supply

3.1 Monitor conveyor transfer procedures and keep free from blockages.

3.2 Supply racks to board separation equipment and maintain consistent dressing size and species in line with work order.

3.3 Receive changes to dressing process size and change board supply accordingly.

3.4 Monitor changeover points in line with organisational procedures.

3.5 Identify routine processing supply and equipment faults and resolve or report to appropriate personnel.

Evidence of Performance

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to de-stacking seasoning racks

de-stack seasoning racks in readiness for allocation of timber to storage or downstream operations including:

breaking down seasoning racks, moisture testing the boards and visually assessing their appearance quality

separating the boards from the rack bearers and spacing sticks

accurately set board separation equipment parameters

supply de-stacked timber for the dressing process


Evidence of Knowledge

A person competent in this unit must be able to demonstrate knowledge of:

purpose, features and operation of equipment used for drying timber:

seasoning racks:

air seasoning or kiln seasoning racks

timber, steel or mobile racks with bearers and spacing sticks

mechanical board separation machine and conveyor system

moisture probes

de-stacking techniques

markings used on timber boards to identify grade

methods used to measure moisture content of timber

typical work flow processes used to de-stack seasoning racks

typical flow of timber board supply in and out of the de-stacking area

storage systems and labelling

range of characteristics used to visually assess timber boards:

type

finish quality

timber defects

length

width

thickness

environmental protection practices for forest products factory settings:

cleaning of plant, tools and equipment

reducing water and energy use

disposing of, recycling and reusing timber

disposal of waste material

range of industry-standard timber types and visual characteristics:

native timber species

imported timber species

dressed timber

in-the-rough timber

stress and non-stress graded timber

preservative treated timber

typical timber defects and how they affect ability to produce a quality finished product:

incorrect moisture content

warp

wane

cupping

shakes

insect defects

knots

resin pockets

range of industry standard lengths, cross sections, appearance grades and applicable terminology

organisational procedures specific to de-stacking seasoning racks:

workplace health and safety with particular emphasis use of personal protective and other equipment

communication reporting lines

recording and reporting processing and equipment faults.


Assessment Conditions

The following resources must be made available:

seasoning racks:

air seasoning or kiln seasoning racks

timber, steel or mobile racks with bearers and spacing sticks

mechanical board separation machine with conveyor system

moisture probes

a selection of boards

personal protective equipment suitable for de-stacking seasoning racks

manufacturers’ instructions and recommendations for use of equipment

work order with specific instructions for separation and supply of timber

template documents for recording processing and equipment faults

organisational policies and procedures for de-stacking seasoning racks.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Foundation Skills

This section describes those core and employment skills that are essential to performance and are not explicit in the performance criteria.

Numeracy skills to:

identify quantities of required materials within work orders and count finished numbers

complete routine measurements of timber moisture content.

Oral communication skills to:

ask open and closed probe questions and actively listen to clarify contents of work orders.

Reading skills to:

interpret:

workplace health and safety and other organisational procedures

work orders

manufacturers’ recommendations

changed orders for dressing process size.

Writing skills to:

complete accurate basic records for processing and equipment faults.

Planning and organising skills to:

efficiently and logically sequence the stages of preparation and de-stacking work using work order to guide activities

respond to changes in orders by adjusting planned activities.

Problem-solving skills to:

identify and dispose of defective materials

recognise faulty equipment and resolve by reporting or rectifying.

Technology skills to:

select and use appropriate personal protective and other equipment for de-stack seasoning racks.


Range Statement

Not Applicable


Sectors

Sawmilling and Processing